2003 Toyota Corolla le with only 120,000 miles needs new manual transmission at the cost of $3800 for a rebuilt transmission. Car was making loud grinding noise when shifting and having. Advance Auto Parts has 3 different Manual Transmission - Remanufactured for your vehicle, ready for shipping or in-store pick up. The best part is, our Toyota Tacoma Manual Transmission - Remanufactured products start from as little as $1,250.00. When it comes to your Toyota Tacoma, you want parts and products from only trusted brands. Toyota Remanufactured Transmissions. Certified Transmission welcomes you to our page with information about the various remanufactured transmissions we offer for vehicles manufactured by Toyota. Whether you drive a 4-Runner 4WD, Cressida, T1000 4WD, Supra, or any other model of Toyota, Certified has the transmission you need.
Toyota Corolla Repair Manual / Automatic transmission / trans / Manual transaxle assy (c59) / Overhaul
1. Remove manual transmission filler plug
Order Toyota Corolla Manual Transmission Rebuild Kit online today. Free Same Day Store Pickup. Check out free battery charging and engine diagnostic testing while you are in store. Remanufactured and Rebuilt Engines for Cars and Trucks. Including a Large Selection of New, Used and Surplus Engines for Sale. Rebuilt Engines &.
2. Remove drain (mtm) plug sub–assy
3. Remove speedometer sensor (w/o abs)
4. Remove speedometer driven (mtm) gear sub–assy (w/o abs)
5. Remove speedometer driven hole cover sub–assy (w/ abs)
6. Remove clutch release fork sub–assy
7. Remove clutch release bearing assy
8. Remove release fork support
9. Remove clutch release fork boot
10. Remove back up lamp switch assy
11. Remove floor shift control lever housing support bracket
12. Remove selecting bell crank assy
13. Fix manual transaxle assy
14. Remove lock ball assy no.1
15. Remove shift & select lever shaft assy
16. Remove manual transmission case cover sub–assy
Notice
: do not damage the manual transmission case.
17. Remove manual transmission output shaft rear set nut
18. Remove gear shift fork no.3
19. Inspect 5th gear thrust clearance
5Th gear thrust clearance:
20. Inspect 5th gear radial clearance
5Th gear radial clearance: mm (in.)
If the clearance exceeds the maximum, replace the gear, needle roller bearing or shaft.
21. Remove transmission clutch hub no.3
Hint
: using a waste to prevent the snap ring from being scattered.
22. Remove 5th gear needle roller bearing
23. Remove 5th driven gear
2003 Toyota Corolla Transmission Problems
24. Remove bearing retainer rear (mtm)
25. Remove output shaft rear bearing hole snap ring
26. Remove input shaft rear bearing hole snapring
27. Remove reverse idler gear shaft bolt
28. Remove shift fork shaft shaft snap ring
Hint
: using a waste to prevent the snap ring from being scattered.
29. Remove shift detent ball
30. Remove lock ball assy no.1
31. Remove manual transmission case
Notice
: do not damage the manual transmission case and transaxle case.
32. Remove reverse idler gear sub–assy
33. Remove reverse shift arm bracket assy
34. Remove gear shift fork shaft no.2
35. Remove gear shift fork shaft sub–assy no.1
Hint
: using a waste to prevent the snap ring from being scattered.
36. Remove gear shift fork shaft no.3
Hint
: using a waste to prevent the snap ring from being scattered.
37. Remove input shaft assy
38. Remove differential case assy
39. Remove manual transaxle case receiver
40. Remove reverse restrict pin assy
41. Remove oil receiver pipe no.1 (Mtm)
Notice
: be careful not to damage the oil receiver pipe no.1 (Mtm).
42. Remove oil receiver pipe no.2 (Mtm)
Notice
: be careful not to damage the oil receiver pipe no.2 (Mtm).
43. Remove bearing lock plate
44. Remove transmission magnet
45. Remove input shaft front bearing
46. Remove front transaxle case oil seal
47. Remove output shaft front bearing
48. Remove output shaft (mtm) cover
49. Remove fr differential case front tapered roller bearing
![]()
Òotice
: be careful not to damage bearing.
Even for peace of mind, it is useful to have a service manual to refer to.Where Can I Get A Toyota Service Manual?Toyota service manuals are readily downloadable from this site and will aid any driver with diagnosis and solutions to the rare problems that occur with Toyota cars. Toyota 1n turbo diesel engine repair manual pdf download.
50. Remove transaxle case oil seal
51. Remove fr differential case rear tapered roller bearing
Ò
otice
: be careful not to damage bearing.
52. Remove transmission case oil seal
53. Inspect synchronizer ring no.3
Notice
: ensure the fine lapping compound is completely washed off after rubbing.
54. Inspect transmission hub sleeve no.3
If the clearance is out of specification, replace the transmission hub sleeve no.3 And gear shift fork no.3.
55. Inspect 5th gear
If the inner diameter exceeds the maximum, replace the 5th gear.
56. Inspect reverse idler gear sub–assy
Reverse idler gear sub–assy inner diameter:
If the inner diameter exceeds the maximum, replace the reverse idler gear sub–assy.
Reverse idler gear shaft outer diameter:
If the outer diameter is below the minimum, replace the reverse idler gear shaft.
57. Install output shaft (mtm) cover
Notice
: install the output shaft (mtm) cover projection into the case side hollow.
58. Install output shaft front bearing
Notice
: be sure to install a new bearing in the correct direction, as shown in the illustration.
When replacing the output shaft front bearing, replace the output shaft front bearing inner race along with it.
59. Install front transaxle case oil seal
60. Install input shaft front bearing
61. Install fr differential case front tapered roller bearing
62. Install fr differential case rear tapered roller bearing
Hint
: use a shim of the same thickness with the removed one.
63. Adjust differential side bearing rreload
If the preload is out of specification, select another shim.
Shim thickness:
Hint
: the preload will change by about 0.3 – 0.4 Nvm (3 – 4 Kgf·cm, 2.6 – 3.5 In.Vlbf) corresponding to a change of 0.05 Mm (0.0020 In.) In shim thickness.
64. Install transmission case oil seal
65. Install transaxle case oil seal
66. Install transmission magnet
67. Install bearing lock plate
68. Install oil receiver pipe no.1 (Mtm)
N
otice
:
69. Install oil receiver pipe no.2 (Mtm)
Notice
:
70. Install reverse restrict pin assy
Notice
: do not set the reverse restrict pin assy in incorrect orientation.
71. Install manual transaxle case receiver
72. Install differential case assy
73. Install input shaft assy
74. Install reverse idler gear sub–assy
Hint
: align the mark on the reverse idler gear shaft with the bolt hole shown in the illustration.
75. Install gear shift fork shaft sub–assy no.1
76. Install gear shift fork shaft no.3
Isuzu rodeo service manual download. And all other frustrating headaches involved with dealing with vehicles — by providing cost-effective advice, tools and recommendations. Address: PO Box 1315, Byron Bay, NSW 2481, Australia. About UsTotal Car Diagnostics helps fellow home car owners, mechanics, technicians, garage shops, engineers, ECU programmers and auto repair centers — to significantly cut down on maintenance, repair costs, time, money, energy.
77. Install gear shift fork shaft no.2
Notice
: to avoid the interference of the 2 shift fork balls, lift up the gear shift fork shaft no.3 At the position shown in the illustration.
77. Install gear shift fork shaft no.2
Notice
: to avoid the interference of the 2 shift fork balls, lift up the gear shift fork shaft no.3 At the position shown in the illustration.
78. Install reverse shift arm bracket assy
79. Install manual transmission case
N
otice
: parts must be assembled within 10 minutes of application.
Otherwise, the packing (fipg) material must be removed and reapplied.
80. Install reverse idler gear shaft bolt
81. Install lock ball assy no.1
2003 Toyota Corolla Specs
82. Install shift detent ball
83. Install input shaft rear bearing hole snap ring
84. Install output shaft rear bearing hole snap ring
85. Install shift fork shaft shaft snap ring
86. Install bearing retainer rear (mtm)
87. Install 5th driven gear
88. Install 5th gear needle roller bearing
89. Install 5th gear
90. Install synchronizer ring no.3
91. Install transmission clutch hub no.3
Hint
: do not set both openings of the shifting key springs in the same position.
Hint
:
Snap ring thickness:
92. Inspect 5th gear thrust clearance
5Th gear thrust clearance:
93. Inspect 5th gear radial clearance
5Th gear radial clearance:
If the clearance exceed the maximum value, replace the gear, needle roller bearing or shaft.
94. Install gear shift fork no.3
Hint
: do not set the transmission clutch hub no.3 In incorrect orientation.
95. Install manual transmission output shaft rear set nut
96. Install manual transmission case cover sub–assy
Notice
: parts must be assembled within 10 minutes of application.
Otherwise, the packing (fipg) material must be removed and reapplied.
97. Install shift & select lever shaft assy
Sealant:
part no. 08833–00080, Three bond 1344, loctite 242 or equivalent torque: 19.6 Nvm (200 Kgf·cm, 14 ft·lbf)
Notice
: set the claws of the shift interlock plate into the shift head part of the gear shift fork shaft securely.
98. Install lock ball assy no.1
99. Install selecting bell crank assy
Notice
: apply mp grease to the inside circumferential surface of the control shift lever bush (a).
100. Install floor shift control lever housing support bracket
101. Install back up lamp switch assy
102. Install speedometer driven hole cover sub–assy (w/ abs)
103. Install speedometer driven (mtm) gear sub–assy (w/o abs)
104. Install speedometer sensor (w/o abs)
105. Install release fork support
106. Install clutch release fork boot
107. Install clutch release bearing assy
Sealant:
part no. 08887–01806, Release hub grease or equivalent
108. Install clutch release fork sub–assy
Sealant:
part no. 08887–01806, Clutch spline grease or equivalent
109. Install drain (mtm) plug sub–assy
110. Install manual transmission filler plug
Input shaft assy (c59)..Other materials:
Inspection procedure
1 Inspect terminal voltage(od – body ground) Disconnect the cruise control ecu connector. turn the ignition switch to the on position. measure the voltage between terminal od of cruise control ecu and body ground. Standard: 2 Inspect terminal voltage(od1 – body gr ..
Customization
Customizable features Your vehicle includes a variety of electronic features that can be personalized to suit your preferences. Programming these preferences requires specialized equipment and may be performed by your Toyota dealer. Customizing vehicle features ■ Changing by using the n ..
Inspection procedure
Hint: hand–held tester only: narrowing down the trouble area is possible by performing ”a/f control” active test (heated oxygen sensor or other trouble areas can be distinguished). perform active test using hand–held tester (a/f control). Hint: ”a/f control” is the active test whi ..
© 2011-2019 Copyright www.tcorolla.net
NHTSA — Power Train: Manual Transmission Problems
About These NHTSA Complaints:
The NHTSA is the US gov't agency tasked with vehicle safety. Complaints can be spread across multiple & redundant categories, & are not organized by problem. See the Back button — blue bar at the very top of the page — to explore more.
problem #11
Corolla
- Cleveland, GA, USA
problem #10
Corolla 4-cyl
- Quebec, 00, USA
problem #9
Corolla
- Cleveland Heights, OH, USA
problem #8
Corolla 4-cyl
- Cambridge, MA, USA
problem #7
Corolla 4-cyl
- Portland, OR, USA
problem #6
Corolla
- Redding, CA, USA
problem #5
Corolla
- Palmdale, CA, USA
problem #4
Corolla
- Diana, TX, USA
problem #3
Corolla
- East Setauket, NY, USA
problem #2
Corolla 4-cyl
- Greenville, GA, USA
problem #1
Corolla 4WD
- Los Angeles, CA, USA
Comments are closed.
|
AuthorWrite something about yourself. No need to be fancy, just an overview. ArchivesCategories |